DS-40 & DSY-40 Mill-Turn Single Turret/Dual Spindle CNC Turning Center Spindle Bore Option 2" or 1-3/4" A2-6 or A2-5 Spindle Mount

1013
US$110,995.00

We are delighted to present the DS-40 & DSY-40 dual spindle lathes. The DS-40 is a 5-axes CNC lathe(X1+Z1+Z3+C1+C2) and the DSY-40 is a 6-axes CNC lathe with (X1+Y1+Z1+Z2+C1+C2) controls additional axis can drive live tools for tapping operations etc. We are confident that you will find this product a versatile, flexible and reliable addition to your company’s manufacturing capabilities.

Year: New
Location: Santa Ana, CA
Status: New
Manufacturer: CNC New, Inc.
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This machine design includes a single power-driven tool turret with two-sided tool positioning and a 10-axis CNC control that we can program the driven tools with the multiple axes. Complete turret details available later in this document. With the DSY-40 the turret can be positioned by a servo-driven ball screw with 4.7” or 120 mm of programmable of Y-Axis travel. Our driven tool spindles can perform axial milling, drilling, boring, broaching, radial milling and gear hobbing, and tapping functions

The DS-40 and DSY-40 turning centers combine dual-spindle turning the with C-Axis and live tooling create a powerful "done in one" machining solution. Off-center milling, drilling, and tapping operations are possible for increased machining capabilities. The opposed spindles support fully synchronized turning and allow on-the-fly part pass-off to reduce cycle times. These machines offer the widest selection of options at the very best value in its class. These dual spindle model lathes solve the challenges of machining the front and backside of parts 2 in diameter with the A2-6 on both spindles. This machine design includes a single power-driven tool turret with two-sided tool positioning and a 10-axis CNC control that we can program the driven tools with the multiple axes. These turning centers have an LS-200DBR 12-Station Servo Turret manufactured by Lio Shing one of the largest manufactures of turrets in Taiwan with a gear ratio of 1/30, Hydraulic power source: P=40 kg/CM2, and clamping force of 4,240. The design includes a three-piece type curvic clutch that ensures high precision accuracy. Tool holders are driven by a servomotor that features high torque output and low noise. Repeatability accuracy reaches 0.003 mm. 4,000 maximum high speed. The inside mechanism employs parallel cam, featuring high indexing accuracy and fast tool change. Turret clamping/ unclamping is operated through hydraulic power, assuring smooth motion and permitting for heavy-duty machining. The turret can be mounted at the right or left side with a random tool selection function. Tool Shank Specifications: VDI40, DIN69880, DIN5480 W20 X 0.8/ BMT65-ER32 Our single-piece heavy casting is the culmination of years of experience in machine tool manufacturing and offers the best features for gang tool and turret lathe construction. Our driven tool spindles can perform axial milling, drilling, boring, broaching, radial milling and gear hobbing, and tapping functions. The DS-40 uses the NEW 988TD CNC control is a dual-channel turning center CNC control developed by GSK Equipment Co., LTD. And is based on ARM+DSP dual-core hardware architecture by connecting with the industrial Ethernet bus with the (GSK-Link), the servo drives and a remote I/O unit. The 988TD can control up to 10 axis and 4 spindles, each path includes 6 feed axis (including C Axis) in each path, a 3-axis link, and 3 spindles to realize the turning with compound milling operations. See complete CNC control details under the CNC control link from the home page of the web site.

 

DS-40 & DSY-40

Capacities

S.A.E

Metric

Max Swing Over Bed

22.8 in

580 mm

Max Swing Over Carriage

13.7 in

350 mm

Max Turning Diameter

9.8 in

250 mm (with specific turret)

Max Between Chucks

19.6 in

500 mm

Max Turning Length

16.9 in

430 mm

Dual Spindles

 

 

Spindle Nose

A2-5

A2-5

Spindle Chuck

6”

152.4 mm

Spindle bore

2.2 in

56 mm

Bar Capacity

1.7 in

44 mm

Spindle Speed (Max)

4500 rpm

4500 rpm

Collet Actuator

Hydraulic Cylinder

 

Optional Spindles

 

 

Spindle Nose

A2-6

A2-6

Spindle Chuck

8”

203 mm

Spindle Bore

2.4 in

61 mm

Bar Capacity

1.96 in

49 mm

Max RPM (Max)

4500 rpm

4500 rpm

Travels & Feedrates

 

 

X-Axis Travel

9.0 in

230 mm

Z-Axis Travel

20.8 in

530 mm

Z2 (Sub Spindle) Travel

20.8 in

530

Y-Axis Travel

4.7 in

120 mm

Rapid on X-Axis

945 in/min

24 m/min

Rapid on Z-Axis

945 in/min

24 m/min

Axis Max Feed Rate

400 in/min

10.15 m/min

Motor Power

 

 

Main Spindle Motor

10 HP

7.5 kW

Counter Spindle

10 HP

7.5 kW

X/Z Axis Motors

1.5/2.3 kW

2/3.1 HP

Coolant Pump

0.7 HP

0.49 kW

Hydraulic Station Motor

1.5 HP

1 kW

Tool Change System

 

 

Turret Type

Hydraulic/Servo Driven

Hydraulic/Servo Driven

Turret Model

LS-200DBR 12 Station

12-Station Servo Driven Live Tools

Tool Holder Type

DIN69880 & DIN5480

DIN69880 & DIN5480 Standards

Center Height

100 mm

100 mm

Hydraulic Cylinder

Clamping Force

4,240 kg.

Base

 

 

Integral Casting

One-Piece Construction

Slant Angle 45 Degree

Rail Span

15.7 in

400 mm

Linear Rails

X/Z 1.81 in P Accuracy

X/Z 30mm P Accuracy

Ball Screws Precision

X/Z Ground 1.26 in C3 Accuracy

X/Z Ground 3208 mm C3 Accuracy

Timed Auto Lubrication

Linear Rails &

Ball Screws

Head Stock

Cast Iron

Cast Iron

Precision

 

 

Positional Repeatability

±0.0001 (one-tenth)

0.00254 mm

Positional Resolution

±0.00005(50 millionths)

0.00127 mm

Positional Accuracy

±0.0001 (one-tenth)

0.00254 mm

Spindle Runout

0.00005 (50 millionths)

0.00127 mm

C-Axis Indexing

Increment 0.001°

360,000 Radial Position

Requirements

 

 

Coolant Capacity

18.5 gallons

70 Liters

Power Required

30 KVA

Voltage 208-240 VAC 3-Phase

Machine Dimension

 

 

Machine Height

72 in

1830 mm

Sheet Metal Length

120 in

3050 mm

Sheet Metal Width

70 in

1750 mm

Machine Weight

8300 lbs

3765 kgs