Single Piece Casting: Construction Meehanite Casting
The 400S & 400SY are built from an 8,300 lb single piece casting with the table at a 45° slant. The casting has been designed with many access ports to improve the serviceability of the machine. The chip and coolant flow are directed to the front of the machine for convenient installation of a chip conveyor on the side. We are providing large X & Z servo axis motors with this system, and the rigidly of the machine can accommodate extremely aggressive machining applications. These models are the real Industrial Strength Gang Tool & Turret Designed Machine Tool Systems that will meet the needs of customers in today’s competitive market.
Cross Slide: Linear Bearings Provide for Low Friction Feed
The 400S & 400SY cross slide design incorporates a high-performance positioning system featuring high preload, low friction, four circuit, roller linear bearings manufactured by Swedish manufacture SKF, and a precision-ground ball screws manufactured by Taiwan manufactures PMI/Hiwin. Machine is available with optional roller bearings on request. The performance slide utilizes state-of-the-art AC brushless servomotors and digital drives. Linear guides are 30mm sets and are extremely rigid, and the ball-screws are precision ground, 32mm, 08 mm-Lead in a. Both the linear rail bearing blocks and ball screws are outfitted with brass lines and fittings with a timed lubrication system.
Spindle Options: Wide Range of Work Holding Options Available
The 400S & 400SY standard spindle option is a 45 mm diameter spindle with a 4,500-maximum rpm. The main spindle is an A2-6 mount and the counter spindle are A2-5 mount. We offer a wide selection of work holding from ATS Systems. This spindle has a hydraulic collet closer.
C-Axis Spindle: Mill and Turn Difficult Parts Efficiently
The 400S & 400SY spindle design allows for the flexibility and capability to do parts that normally require machinery that costs significantly more. The C-Axis Spindle allows you to mill and turn parts off center. Slots, cross-holes, bolt-hole circles, ID keyway broaching, and radial and axial milling, with many other secondary processes traditionally requiring a milling machine/machining center, can be performed on the gang lathes in combination with turning operations. The C-Axis spindle achieves performance in the most complex duty cycles and allows for the use of live tools.
|
400S & 400SY
|
|
Capacities
|
S.A.E
|
Metric
|
|
Max Swing Over Bed
|
22.8 in
|
580 mm
|
|
Max Swing Over Carriage
|
13.7 in
|
350 mm
|
|
Max Turning Diameter
|
9.8 in
|
250 mm (with specific turret)
|
|
Max Between Chucks
|
19.6 in
|
500 mm
|
|
Max Turning Length
|
16.9 in
|
430 mm
|
|
Main Spindle
|
|
|
|
Spindle Nose
|
A2-6
|
A2-6
|
|
Spindle Chuck
|
8”
|
203 mm
|
|
Spindle bore
|
2.4 in
|
61 mm
|
|
Bar Capacity
|
1.96 in
|
49 mm
|
|
Spindle Speed (Max)
|
4500 rpm
|
4500 rpm
|
|
Collet Actuator
|
Hydraulic Cylinder
|
|
|
Counter Spindle
|
|
|
|
Spindle Nose
|
A2-5
|
A2-5
|
|
Spindle Chuck
|
6”
|
152.4 mm
|
|
Spindle Bore
|
2.2 in
|
56 mm
|
|
Bar Capacity
|
1.7 in
|
44 mm
|
|
Max RPM (Max)
|
4500 rpm
|
4500 rpm
|
|
Travels & Feedrates
|
|
|
|
X-Axis Travel
|
9.0 in
|
230 mm
|
|
Z-Axis Travel
|
20.8 in
|
530 mm
|
|
Z2 (Sub Spindle) Travel
|
20.8 in
|
530
|
|
Y-Axis Travel
|
4.7 in
|
120 mm
|
|
Rapid on X-Axis
|
945 in/min
|
24 m/min
|
|
Rapid on Z-Axis
|
945 in/min
|
24 m/min
|
|
Axis Max Feed Rate
|
400 in/min
|
10.15 m/min
|
|
Motor Power
|
|
|
|
Main Spindle Motor
|
10 HP
|
7.5 kW
|
|
Counter Spindle
|
7.5 HP
|
5.5 kW
|
|
X/Z Axis Motors
|
1.5/2.3 kW
|
2/3.1 HP
|
|
Coolant Pump
|
0.7 HP
|
0.49 kW
|
|
Hydraulic Station Motor
|
1.5 HP
|
1 kW
|
|
Tool Change System
|
|
|
|
Turret Type
|
Hydraulic/Servo Driven
|
Hydraulic/Servo Driven
|
|
Turret Model
|
LS-200DBR 12 Station
|
12-Station Servo Driven Live Tools
|
|
Tool Holder Type
|
DIN69880 & DIN5480
|
DIN69880 & DIN5480 Standards
|
|
Center Height
|
100 mm
|
100 mm
|
|
Hydraulic Cylinder
|
Clamping Force
|
4,240 kg.
|
|
Base
|
|
|
|
Integral Casting
|
One Piece Construction
|
Slant Angle 45 Degree
|
|
Rail Span
|
15.7 in
|
400 mm
|
|
Linear Rails
|
X/Z 1.81 in P Accuracy
|
X/Z 30mm P Accuracy
|
|
Ball Screws Precision
|
X/Z Ground 1.26 in C3 Accuracy
|
X/Z Ground 3208 mm C3 Accuracy
|
|
Timed Auto Lubrication
|
Linear Rails &
|
Ball Screws
|
|
Head Stock
|
Cast Iron
|
Cast Iron
|
|
Precision
|
|
|
|
Positional Repeatability
|
±0.0001 (one tenth)
|
0.00254 mm
|
|
Positional Resolution
|
±0.00005(50 millionths)
|
0.00127 mm
|
|
Positional Accuracy
|
±0.0001 (one tenth)
|
0.00254 mm
|
|
Spindle Runout
|
0.00005 (50 millionths)
|
0.00127 mm
|
|
C-Axis Indexing
|
Increment 0.001°
|
360,000 Radial Position
|
|
Requirements
|
|
|
|
Coolant Capacity
|
18.5 gallons
|
70 Liters
|
|
Power Required
|
30 KVA
|
Voltage 208-240 VAC 3-Phase
|
|
Machine Dimension
|
|
|
|
Machine Height
|
72 in
|
1830 mm
|
|
Sheet Metal Length
|
120 in
|
3050 mm
|
|
Sheet Metal Width
|
70 in
|
1750 mm
|
|
Machine Weight
|
8300 lbs
|
3765 kgs
|
GSK 988TD CNC Control
GSK is the second largest producer of CNC kits anually producing approximately 500 CNC systems per week. On over 25 billon dollars worth of machine tools produced in China annually over 65% have GSK CNC components. This is not a PC based system, but a hardened CNC with the software burnt into the eproms of the hardware providing maximum reliability. The modular design of the products allow quick replacement of major components if and or when required. GSK provides complete CNC systems which includes all required motors, drives, cables, and controls. The the NEW 988TD CNC control is a dual-channel turning center CNC control develped by GSK Equipment Co., LTD. And is based on ARM+DSP dual core hardware architecture by connecting with the industrial Ethernet bus with the (GSK-Link), the servo drives and a remote I/O unit. The 988TD can control up o 10 axis and 4 spindles, each path includes 6 feed axis (including C Axis) in each path, 3-axis link and 3 spindles to realize the turning with compound milling operations. The servos motors use high-resolution absolute encoders that provide 0.1µm position precision, and 1ms interpolation period to perform a turning-milling compound machining and can provide the control performance for multi-axis turning and machining centers.
|
429-2060
X & Z Motors & Drives option
|
X & Z axis servomotors and drives used with the GT-5 lathe model. X-Axis motor has a built-in brake.
|
GSK Axis Package: Servomotor & drive: (1.5 KW, 1,500 Watts, 2 hp, Stall torque 6.2 Nm, Maximum thrust X-Axis is 1411 lbs. and 6,280 newton and maximum thrust Z-Axis 847 lbs. and 3,768 newton 2,500 rpm, 6A, 5000 ppr encoder, 130 mm flange.
|
|
Spindle Motor & Drive Option
|
7.5 hp C-Axis spindle motor & drive package. Optional
|
AC servomotor and drive (7.5 hp, 5.5 Kw, 5,500 Watts, max speed 7,000 rpm, and 4096 encoder. Maximum torque 46 ft/lb or 63 Nm.
|
Technical Characteristics
- 10 Feed axis (including C-Axis), 4 spindles each path includes feed axis (including C-Axis) in each path, 3-Axis link and 3-Spindle to realize the turning and milling compound machining.
- Command unit 1µm, and 0.1µm, 1µm up to 240 m/min. 0.1µm up to 100 m/min
- The servo drive and I/O unit use connection control of the GSKLink bus
- Nested many PLC programs, PLC ladder on-line editing
- Part programs edited in the background
- Network interface, remote monitoring and file transmission
- USB interface, U disc file operation, system allocation and software upgrading
Technical Specifications
- Controllable Axis
- 10 feed axis (including C-Axis), 4 spindles; each path includes 6 feed axis in each path, 3-axis link and 3 spindles to realize compound turning and milling functions.
- PLC controllable axis number 10, 6 axis in each path
- Axis Feed Functions
- Least Command Unit: 0.001 mm and 0.0001 mm
- Least Command Range: ±99999999 X least command unit
- Rapid Traverse Speed: max: 240 m/min in 0.001 mm command unit, max 100 m/min in 0.0001 mm command unit.
- Rapid Override: F0, 25%, 50%, 100% real-time tuning
- Cutting Feedrate: 0.01 mm/min ~100000 or 0.01 inch/min ∼ 4000 inch/min (G98: feed per minute) 0.001 mm/rev ~ 500 mm/rev or 0.0001 inch/rev ~ 9.99 inch/rev (G99: feed per rev)
- Feedrate Override: 0 ~ 150% 16-level real-time tuning
- Interpolation mode: linear, circular, thread, polar, cylindrical interpolation and rigid tapping
- Thread Function
- Thread Type: constant pitch straight thread/taper thread/end thread, variable pitch straight thread/taper thread/end thread
- Thread Pitch: 0.01 ~ 500 mm (metric thread) or 0.0001 inch ~ 9.99 inch (inch thread)
- Thread Run-Out: thread length, angle speed can be set
- Acceleration/Deceleration Function
- Cutting Feed: Linear pre-acceleration/deceleration
- Rapid Traverse: S-Type
- Initial Speed: terminal speed and time acceleration/deceleration are set by the parameters
- Spindle Function
- 3-channel spindle control in each path, 4-spindles, multi-spindle control
- Spindle Speed: spindle speed specific by S or PLC signal range 0 rpm ~ 20000 rpm
- Spindle Override: 50% ~120% 8-level real-time tuning
- Spindle constant surface control
- Rigid tapping
- Tool Function
- Tool length compensation (tool offset): 99 groups
- Tool Wear Compensation: 99 groups of tool wear compensation data
- Tool Nose Radius Compensation: C-Type
- Tool Setting Mode: fixed point tool setting, trial cutting tool setting, reference position return tool setting
- Precision Compensation
- Backlash Compensation: compensation range (-9999 ~ 9999) x check unit
- Memory Pitch Error Compensation: 1024 compensation points, compensation point number of each is set by parameter, each point compensation range (-700 ∼ 700) X check unit
- PLC Function
- 13 Basic Commands, 50 functional commands
- PLC ladder on-line edit, real-time monitoring
- 2-level PLC program up to 12000 steps the first level program refresh period 8 ms
- PLC Programs (up to 16) the current running PLC program can be selected
- I/O Unit
- Rapid I/O: 16 input/ 8 output
- Operation Panel I/O: 118 input/ 96 output interface
- Up to 4 GSKLink remote I/O Interfaces: each i/o has 72 input interfaces and 48 output
- Human-Computer Interface
- Display in English, Spanish, Russian and Chinese
- Two-dimensional tool path and solid graphic display
- Servo State Monitoring
- Servo parameter on-line allocation
- Real-time Clock
- On-line help
- Operation Management
- Operation Mode: Auto, Manual, Edit, MDI, DNC, MPG and reference position return
- Multi-level operation authorization management
- Alarm log
- Timed stop
- Program Edit
- Program Capacity: 25M, 10000 programs (including subprogram and macro program)
- Edit Mode: full screen edit part program edit on the background
- Edit Function: searching, modifying and deleting programs/blocks/words, coping and deleting blocks
- Program Format: ISO code (A set of G code, B system of G code) word without blank space, relative coordinates, absolute coordinate compound programming
- Program Call: macro program call with parameters, 12-level subprogram nesting
- Aided Programming: common used cycle commands using graphic aided programming
- Grammar Check: executing the rapid grammar check for the program (do not run the program) after it has been edited
- Path Preview: do not run programs, use the path preview function to check the program path
-
- Communication Functions
- USB: U disc file operations, U disc file directly machining, upgrading PLC program and system software u disc
- LAN: remote monitoring, network DNC machining, file transmission remotely upgrading PLC program, and system software, CAD/CAM
- Safety Functions
- Emergency stop
- Hardware travel limit
- Many storage travel checks
- Data backup and recover
400S & 400SY 12-Station Power Tool Turret:
The 400S & 400SY tuning centers have a LS-200DBR 12-Station Servo Turret manufactured by Lio Shing one of the largest manufactures of turrets in Taiwan with a gear ratio of 1/30, Hydraulic power source: P=40 kg/CM2, and clamping force of 4,240. Design includes three-piece type curvic clutch ensures high precision accuracy. Tool holders are driven by a servomotor that features high torque output and with low noise. Repeatability accuracy reaches 0.003 mm. 4,000 maximum high speed. Inside mechanism employs parallel cam, featuring high indexing accuracy and fast tool change. Turret clamping/ unclamping is operated through hydraulic power, assuring smooth motion and permitting for heavy duty machining. The turret can be mounted at right or left side with random tool selection function. Tool Shank Specifications: VDI40, DIN69880, DIN5480 W20 X 0.8/ BMT65-ER32
|
LS-200DBR
|
1
|
Turret rotation and indexing is driver by servomotor and drive. Tool Holders are drive by servomotors with high torque and no noise design. Power tool meet DIN69880 and DIN5480 standards. Hydraulic cylinder clamping force is 4,240 kg.
|
|
Rotation
|
|
Servo Motor
|
|
Center Height
|
MM
|
100
|
|
Number of Tools
|
N
|
12-Station
|
|
Rotating Time (tool-to-tool)
|
Sec
|
0.47 Seconds
|
|
Rotating Tool (including locking)
|
Sec
|
0.57 Seconds
|
|
Total Indexing Time
|
Sec
|
180 Degrees 1.4 Seconds
|
|
Total Indexing Time
|
Sec
|
180 Degrees including locking 1.5 Seconds
|
|
Curvic Coupling Type
|
|
3-Piece Design
|
|
Tool to Motor Transmission
|
|
Gear Ratio 1-1
|
|
Turret Servo Motor
|
|
Options, GSK, Fanuc, Mitsubishi
|
|
Hydraulic Working Pressure
|
Kg
|
40 kgf/cm
|
|
Flow Rate
|
|
L/min. 30
|
|
Thrusting Force of Hydraulic Cylinder
|
Kgf
|
4,240
|
|
Accuracy of Repeatability
|
SEC
|
±0.003 mm
|
|
Net Weight (No Motor)
|
Kg
|
245 kg
|
Work Holding Options
We offer a wide range of standard work holding options on the A2-6 Spindle nose of the GT-15. The standard mount would facilitate a wide range of manufactures for different work holding options. Our standard work holding options come from ATS Systems located in Orange County, California. They offer a wide range of collet chucks that include Dead length, or True Length collet chucks in addition to Warner & Swasey Style Chucks S style collet chucks. The standard work options from ATS are listed below.
Auto Strong 3-Jaw Chuck Options:
|
329-8300
|
1
|
Auto Strong N-208 8” 3-Jaw hydraulic chuck with drawtube and mounting for A2-6 spindles. Includes a 3-value hydraulic station.
|
$1,915.00
|
ATS Work Holding: Pull Back Design Collet Chucks:
ATS-S is located in Southern California and offers a broad range of options for work holding for A2-4, A2-5, and A2-6 spindle mounts. Collet chucks offer low inertia for fast cycle times, low profile designs for minimum tool interference. The ATS chuck body is case hardened steel, made in the USA, and guaranteed 0.0002” T.I.R. on closing taper. Cost effective work holding solutions, ideal for 1stoperation, slug work and feed to length bar feeding. Easy installation with direct mount to machine spindle. Actuated by pullback motion of the drawtube. Available for use with C, J, and S style collets. Includes drawtube, drawtube adapter and chuck body. 7-degree closing angle tapper on 2J, 3J, and 22J collets. 10-degree closing taper angle on all C style collet systems. 15-degree closing taper on S collets. Superior tool clearance with reduced body diameters.
|
320-1040
|
1
|
ATS A2-6 5C Tapered Nose 5” Length
|
$1,570.00
|
|
320-1045
|
1
|
ATS A2-6 5C Threaded Nose 5” Length
|
$1,570.00
|
|
320-1050
|
1
|
ATS A2-6 5C Threaded Nose 6” Length
|
$1,570.00
|
|
320-1065
|
1
|
ATS A2-6 16C Tapered Nose 6.25” Length
|
$1,670.00
|
|
320-1070
|
1
|
ATS A2-6 16C Collet Chuck Step Chuck Capability
|
$3,270.00
|
|
320-1075
|
1
|
ATS A2-6 20C Collet Chuck 8” Length
|
$4,470.00
|
|
320-1080
|
1
|
ATS A2-6 20C Collet Chuck Step Chuck Capability
|
$4,470.00
|
|
320-1085
|
1
|
ATS A2-6 25C Collet Chuck 8.25” Length
|
$4,470.00
|
|
320-112J
|
1
|
ATS A2-6 2J Collet Chuck 5.5” Length
|
$2,030.00
|
|
320-113J
|
1
|
ATS A2-6 3J Collet Chuck 6” Length
|
$1,690.00
|
|
320-1122J
|
1
|
ATS A2-6 22J Collet Chuck 6.5” Length
|
$2,570.00
|
|
320-1087
|
1
|
ATS A2-6 Warner Swasey Pull Back Style S15 utilizes #3 W & S collet pads
|
$4,430.00
|
|
320-1092
|
1
|
ATS A2-6 Pull Back Collet Chuck S15 (H) Hardinge utilizes standard S15 collet pads
|
$3,480.00
|
|
320-1094
|
1
|
ATS A2-6 Pull Back Collet Chuck S20 (HS) Hardinge short utilizes standard S20 collet pads
|
$4,180.00
|
|
320-1095
|
1
|
ATS A2-6 Pull Back Collet Chuck S20 (H) Hardinge utilizes standard S20 collet pads
|
$4,180.00
|
|
320-1096
|
1
|
ATS A2-6 Pull Back Collet Chuck S22 (H) Hardinge utilizes standard S22 collet pads
|
$4,790.00
|
|
320-1097
|
1
|
ATS A2-6 Pull Back Collet Chuck S26 (H) Hardinge utilizes standard S26 collet pads
|
$4,250.00
|
|
320-1098
|
1
|
ATS A2-6 Pull Back Collet Chuck S30 (H) Hardinge utilizes standard S30 collet pads
|
$4,690.00
|
ATS Work Holding: True Length Design Collet Chucks:
Innovative patented design provides fixed collet position ensuring linear accuracy. Ideal for second operation applications with parts transfers. Utilizes standard C, J, and S collets. 7-degree closing angle on J & S style collets, and 10-degree closing on all C style systems. Superior tool clearance with reduced body diameters. Adjustability feature enables user to adjust the T.I.R. of the system.
|
320-2020
|
1
|
ATC A2-6 5C True Length Collet Chuck for spindle GT-15 models. 5.74” length includes dead length collet chuck, adapter and drawtube.
|
$4,480.00
|
|
320-2025
|
1
|
ATS A2-6 16C True Length Collet Chuck for GT-15 models. 7.0” Length includes dead length collet chuck, adapter and drawtube.
|
$4,810.00
|
|
320-2040
|
1
|
ATS A2-6 2J True Length Collet Chuck for GT-15 models. 5.5” Length includes dead length collet chuck, adapter and drawtube.
|
$5,120.00
|
|
320-2045
|
1
|
ATS A2-6 3J True Length Collet Chuck for GT-15 models. Includes dead length collet chuck, adapter and drawtube.
|
$5,030.00
|
|
320-2060
|
1
|
ATS A2-6 22J True Length Collet Chuck for GT-15 models. Includes dead length collet chuck, adapter and drawtube.
|
$5,140.00
|
|
320-2070
|
1
|
ATS A2-6 S20 True Length Collet Chuck for GT-15 models. Includes dead length collet chuck, adapter and drawtube.
|
$5,810.00
|
|
320-2080
|
1
|
ATS A2-6 S26 True Length Collet Chuck for GT-15 models. Includes dead length collet chuck, adapter, and drawtube.
|
$5,930.00
|
|
320-2090
|
1
|
ATS A2-6 S30 True Length Collet Chuck for GT-15 models. Includes dead length collet chuck, adapter, and drawtube.
|
$6,550.00
|
|
320-2095
|
1
|
ATS A2-6 S35 True Length Collet Chuck for GT-15 models. Includes dead length collet chuck, adapter, and drawtube.
|
$7,790.00
|
ATS Work Holding Options: True Length Nose Cap Chucks:
Innovative patented design provides fixed collet position ensuring linear accuracy. Ideal for second operation applications with parts transfers. Utilizes standard Index as well as Brown & Sharpe style collets. System is adaptable to accept multibore collets. Adjustable feature enables user to adjust for T.I.R.
|
320-3010
|
1
|
ATS A2-6 Brown & Sharpe Nose Cap True Length #21 Collet Chuck for GT-15 model. Includes dead length collet chuck, adapter, and drawtube.
|
$4,640.00
|
|
320-3025
|
1
|
ATS A2-6 Brown & Sharpe Nose Cap True Length #22 Collet Chuck for GT-15 model. Includes dead length collet chuck, adapter, and drawtube
|
$4,640.00
|
|
320-3035
|
1
|
ATS A2-6 Nose Cap True Length Index B42 or special S10 master collets Collet Chuck for GT-15 model. Includes dead length collet chuck, adapter, and drawtube.
|
$5,350.00
|
|
320-3042
|
1
|
ATS A2-6 Nose Cap True Length Index B60 or special S16/S20 master collets Collet Chuck for GT-15 model. Includes dead length collet chuck, adapter, and drawtube.
|
$6,200.00
|
ATS Work Holding: Shorty Quick Change True Length:
Innovative patented design provides fixed collet position ensuring linear accuracy. Ideal for 1st and 2nd operation applications and bar feed operations. Utilizes Hardinge Quick-Change Collets, less expensive than American Standard collets. 20-second collet changeover. Seals and plugs easily replaced minimizing downtime for maintenance. T.I.R. .0002” guaranteed on closing taper.
|
320-3055
|
1
|
ATS A2-6 Shorty Quick Change True Length Collet Chuck utilizes SQC65 quick-change collets.
|
$4,390.00
|
|
320-3065
|
1
|
ATS A2-6 Shorty Quick Change True Length Collet Chuck utilizes SQC80 quick-change collets.
|
Upon Request
|
ATS Work Holding: Quick Change True Length:
Innovative patented design provides fixed collet position ensuring linear accuracy. Ideal for 1st and 2nd operation applications and barfeed operations. Utilizes HQC42 & HQC65 Collets. T.I.R. .0002” guaranteed on closing taper. Adjustable feature enables you to adjust for T.I.R.
|
320-3075
|
1
|
ATS A2-6 Quick Change True Length Collet Chuck utilizes SQC42 quick-change collets.
|
Upon Request
|
|
320-3085
|
1
|
ATS A2-6 Quick Change True Length Collet Chuck utilizes SQC65 quick-change collets.
|
Upon Request
|
Machine Tool Riser Plates:
Each model of GT gang lathes has a very low table for the original flat table, which has three T-Slots. Original table heights of the machines are as follows. GT-5 is at 45 mm or 1.77”; GT-7 begins at 55 mm, or 2.1”; the GT-10 starts at 70 mm or 2.7” center height; and the GT-15, which starts at 96 mm, or 3.77” center height. We offer custom length riser plates for the GT-15 models based on selected options, turrets, Y-Axis etc. The machines original table is 24” so if you want to use 3/4” tool holders on the entire travel of the models you would purchase two 12” riser that would cover the original T-slot of the machine. This flexibility allows us to install much larger live tool spindles and grinders on the machines and allows us to offer much stronger tool holders and tooling to compliment the larger motors and ball screws of the machines. Optional ½” center height riser tool plate tables available on request.
|
610-6035
|
1
|
GT-15 precision ground riser plate 12” length. Requires two plates to cover the entire length of the 24” T-Slot of the original machine. Utilizes 3/4” center height tool holders.
|
$995.00
|
Tool Holders:
This section addresses the offering of tools that CNC New, Inc. offers for 3/4” Center Height Tooling. The GT-Series provides tool plate riser blocks that utilize the heavy-duty 3/4” center height tooling as the standard for each of the gang tool models. The Direct Mount Blocks allow for a simple and easy approach to tooling without any adjusting. The Dove Tail tooling system allows for some more versatile tooling options that can allow for quicker swapping between tool holders on a single Dove Tail Post but may require more time on initial set-up.
The fixed type blocks allow the use of a modular approach that provides the ability to "group" all, or part of a set-up for storage and reuse later. This approach can significantly reduce changeover times to a new job. The table located below illustrates some, but not all, of the available options. The largest block can accommodate 8 tools. The part numbers and pricing are all for 3/4” bore (but the 5/8” bore is available, as well).
List of Direct Mount Tool-Holders for 3/4” Center Height Machines:
|
Part #
|
Part Name
|
Price
|
|
TA-7-1P6
|
1-Position @5/8" Bore
|
$135.00
|
|
TA-7-1P7
|
1-Position @3/4" Bore
|
$135.00
|
|
TA-7-1P1
|
1-Position @1" Bore
|
$135.00
|
|
TA-7-2P6
|
2-Position @5/8" Bore
|
$180.00
|
|
TA-7-2P7
|
2-Position @3/4" Bore
|
$180.00
|
|
TA-7-2P1
|
2-Position @1" Bore
|
$180.00
|
|
TA-7-3P6
|
3-Position @5/8" Bore
|
$225.00
|
|
TA-7-3P7
|
3-Position @3/4" Bore
|
$225.00
|
|
TA-7-3P1
|
3-Position @1" Bore
|
$225.00
|
|
TA-7-4P6
|
4-Position @5/8" Bore
|
$250.00
|
|
TA-7-4P7
|
4-Position @3/4" Bore
|
$250.00
|
|
TA-7-7P6
|
7-Position @5/8" Bore
|
$495.00
|
|
TA-7-7P7
|
7-Position @3/4" Bore
|
$495.00
|
|
TA-7-8P1
|
8-Position @1" Bore
|
$500.00
|
|
TA-7-DT-2P7
|
2-Position-DT @3/4" Bore
|
$200.00
|
|
TA-7-DT-2P1
|
2-Position-DT @1" Bore
|
$200.00
|
|
TA-7-DT-3P7
|
3-Position-DT @3/4" Bore
|
$250.00
|
|
TA-7-SQ-Axial-L
|
SQ Tool Holder Axial TF 750 - Left-Hand
|
$210.00
|
|
TA-7-SQ-Axial-R
|
SQ Tool Holder Axial TF 750 - Right-Hand
|
$210.00
|
|
TA-7-V-2P7-3P1
|
5-Position V 2P .750" Bore, 3P 1" Bore
|
$460.00
|
|
TA-7-V-3P6-2P7
|
5-Position-V @3-5/8" Bore, @2-3/4" Bore
|
$460.00
|
|
TA-7-V-4P1-1P7
|
5-Position-V (4-1" Bore), (1-.750" Bore)
|
$600.00
|
|
TA-7-V-4P6-2P1
|
6 Position 3/4 center (4-625) x (2-1)
|
$550.00
|
|
TA-7-V-5P6-3P1
|
8-Position V 5P-.625 " Bore, 3P 1" Bore
|
$500.00
|
|
TA-7-V-5P7-2P1
|
7-Position-V @5-3/4" Bore, @2-1" Bore
|
$500.00
|
|
TA-7-V-5P7-3P1
|
8-Postion-V @5-3/4" Bore, @3-1" Bore
|
$500.00
|
|
TA-7-V-5P7-3P6
|
8-Position-V@5-3/4" Bore, @3-5/16" Bore
|
$500.00
|
|
TA-7-V-6P7-3P1
|
9-Position-V @6-3/4" Bore, @3-1" Bore
|
$550.00
|
|
TA-Adapter-7-6
|
Adapter Sleeve - 3/4’’ Bore to 5/8’’
|
$30.00
|
List of Dove Tail Tool-Holders for 3/4” Center Height Machines:
|
Part #
|
Part Name
|
Price
|
|
TA-ALT-30
|
Axial Live Tool Holder 30mm - Post Type-A
|
$285.00
|
|
TA-ALT-30L
|
Axial Live Tool Holder LH 180 30m
|
$285.00
|
|
TA-ALT-30R
|
Axial Live Tool Holder RH 180 30m
|
$285.00
|
|
TA-BLT-30
|
Axial Live Tool Holder 30mm
|
$285.00
|
|
TA-DT-CutOff-A
|
DT Cut Off Tool 11/16 Post Type-A
|
$140.00
|
|
TA-DT-CutOff-B
|
DT Cut Off Tool 11/16 Post Type-B
|
$145.00
|
|
TA-Post-A
|
Dove Tail Tool Post Type-A
|
$295.00
|
|
TA-Post-A-Ext-Long
|
Dove Tail Tool Post Type-A - Extension-Long
|
$325.00
|
|
TA-Post-A-Shank
|
Dove Tail Tool Post Type-A - Shank
|
$350.00
|
|
TA-Post-B
|
Dove Tail Tool Post Type-B
|
$350.00
|
|
TA-Post-B-Ext-Face
|
Dove Tail Tool Post Type-B Extension 3/4"
|
$120.00
|
|
TA-Post-B-Ext-Long
|
Dove Tail Tool Post Type-B Extension 1 1/2"
|
$450.00
|
|
TA-Post-B-Offset
|
Dove Tail Tool Post Type-B Offset
|
$225.00
|
|
TA-Post-B-Tall
|
Dove Tail Tool Post Type-B Tall-Live Tool
|
$375.00
|
|
TA-RLT-30-A
|
Radial Live Tool Holder 30mm - Post Type-A
|
$300.00
|
|
TA-RLT-30-B
|
Radial Live Tool Holder 30mm - Post Type-B
|
$300.00
|
|
TA-SQ-L-625
|
Square Tool Holder L 625 - Post Type-A
|
$140.00
|
|
TA-SQ-L-750
|
Square Tool Holder L 750
|
$140.00
|
|
TA-SQ-TF-375A
|
Square Tool Holder TF 375-Standard - Post Type-A
|
$135.00
|
|
TA-SQ-TF-625A
|
Square Tool Holder TF 625-Standard - Post Type-A
|
$150.00
|
|
TA-SQ-TF-625B
|
Square Tool Holder TF 625-Standard - Post Type-B
|
$175.00
|
|
TA-SQ-TF-750A
|
Square Tool Holder TF 750-Standard - Post Type-A
|
$160.00
|
|
TA-SQ-TF-750B
|
Square Tool Holder TF 750-Standard - Post Type-B
|
$225.00
|
|
TA-SQ-TF-750B-L
|
Square Tool Holder TF 750-Large - Post Type-B
|
$175.00
|
|
TA-VLT-30-B
|
Vertical Live Tool Holder 30mm - Post Type-B
|
$285.00
|
Electric Options: iSpeed3 Swiss Type Spindles
NSK Live Tools: www.nskamericacorp.com
The NSK “Astro” electric-driven live tool system is available as another option. Because they have electric motors, they put less of a demand for shop air compressors. The electric live tool motors can rotate forward or reverse. The controller governs right-hand or left-hand rotation. Electric options also offer more precise spindle speed control. Changes in incoming air pressure alter the spindle speed of a pneumatic motor but do not affect an electric system's spindle speed. These spindles are available in an outside diameter of the following sizes ø0.75”, ø0.79”, ø0.87” and ø0.98” (ø19.05, ø20, ø22 and ø25 mm). Spindle rpm 1,000-80,000 with 150 W output. These are single piece spindles and motors with shorter lengths which are ideal for use on gang tool lathes. The iSpeed3 series have sensor-less motors equipped with super precision hybrid ceramic bearings for longer life. CNC New, Inc. provides tool holders that mount these spindles in axial, radial, or vertical orientation. This option is an affordable option providing the use of two spindles with the system. Below is a sample of the most common selections used with our machines for the iSpeed Series Motor/Spindles.
|
NSK Electric Option iSpeed3 Series One Piece Type
|
|
Part number
|
Description
|
List Price
|
|
AL-C1204
|
Airline Kit: includes a filter, regulator, pressure gauge,
air on/off valve, and 6ft. of air hose
|
Upon Request
|
|
NE273
|
iSpeed series control unit two spindle operation
|
Upon Request
|
|
BMJ-320
|
20mm 1,000-80,000 rpm spindle motor combination
|
Upon Request
|
|
BMJ-325
|
25mm, 1,000-60,000 rpm spindle motor combination
|
Upon Request
|
|
9264
|
EMCD-BM3S-4M quick disconnect motor cable straight
|
Upon Request
|
|
DB25M
|
Electric interface cable
|
Upon Request
|
|
850-6025
|
Interface of the electric control box to the specific CNC control
|
Upon Request
|
Electric Options: E3000 Series Electric Live Tools
NSK Live Tools: www.nskamericacorp.com
With the E3000 Series, the spindles are available in both single motor/spindle combinations and also modular type where the spindle and motor are separate units screwed together. The diameters available include ø1.18”, ø0.98”, ø0.897 ø0.79” (ø30, ø25, ø22.8, and ø20 mm). A motor can rotate within the range of 5,000 rpm to the maximum output rating of the motor in increments of 1,000 rpm. Motors are available in speed ranges of up to 60,000 rpm. This option requires the purchase of a control unit and selector unit that supplies power and cooling to the motor mounted to the gang tool plate. The Astro E-3000 control has the capability of controlling four spindles, each with a unique speed setting (the spindles can not operate simultaneously). The addition of a communication cable is required if the operator desires to control spindle start/stop from within the part program.
The table below illustrates a partial list of choices available. In “Description” of motors: 350W = 350 watts (Power) “60K” = 60,000. Spindles come equipped with a 1/8” collet and chuck nut and two wrenches (with many other sizes available). All NSK live tooling systems include the spindle and a motor. The spindle contains the collet chuck that the cutting tool mounts to. Reduction gear units are available for electric spindles to increase cutting torque. When mounted, the reduction gear slows the rotation of the spindle proportionally. They are available in up to 16:1 ratio. Use of a reduction gear increases torque allowing for more aggressive cuts than possible when using only a spindle and motor. CNC New, Inc. provides tool holders that allow installing spindles in axial, radial, or vertical orientations. Included is a partial list of the many options available from NSK for the E3000 series electric spindle option.
|
NSK Electric Option E3000 Series
|
|
Part number
|
Description
|
List Price
|
|
CHK-6.35
|
1/4” collet (Other collets sizes available—call us for details)
|
Upon Request
|
|
AL-C1204
|
Airline kit includes a filter, regulator, pressure gauge,
air on/off valve, and 6 ft. of air hose
|
Upon Request
|
|
E-211
|
Control unit E3000 Series one motor can run unit only
|
Upon Request
|
|
NE-212
|
Selector unit operating four spindles (not simultaneously)
|
Upon Request
|
|
EM-3060J
|
60,000 rpm high torque motor
|
Upon Request
|
|
NR-3060S
|
Spindle (ceramic bearing) 60,000 rpm
|
Upon Request
|
|
RAS-151E
|
90-degree spindle, 7.49 K rpm. .98” diameter (25 mm) 1/4”
|
Upon Request
|
|
RAX-271E
|
90° Spindle 30,000 rpm speed reduction ratio 1/1.5
|
Upon Request
|
|
RAX-71E
|
90° Spindle 30,000 rpm speed ratio 1/6 5,000 rpm reduction
|
Upon Request
|
|
ARG-011E
|
Speed reducer ratio 1/4 30,000 to 7,500
|
Upon Request
|
|
ARG-021E
|
Speed reducer ratio 1/16 30,000 to 1,870
|
Upon Request
|
|
1768
|
EMSD-3000J 4 m motor cable (one required for each motor)
|
Upon Request
|
|
DB25M
|
Electric interface cable
|
Upon Request
|
|
850-6025
|
The interface of the electric control box to the specific CNC control
|
Upon Request
|
Single Bar Hydrodynamic Feeds:
CNC New, Inc. is now offering a very price-competitive solution for single bar hydrodynamic bar feed systems. There are many benefits operating a hydrodynamic system over pneumatic and mechanical systems. A hydrodynamic bar feed is safe, quiet, and provides quick changeovers. This bar feeder can handle material up to 1-3/4” diameter. We are offering a range of feed tubes to facilitate a range of sizes with less than 5-minute feed tube changeovers. We are offering two sizes of hydrodynamic systems to consider. The FB system can accommodate sizes from 4 mm to 26 mm, and the larger FT system can accommodate sizes from 7 mm to 45 mm. The feed tubes are engineered to work within an 8mm range of material. For example, the 18mm diameter feed tube could work with material down to 10 mm diameter. These are approximate estimations and will be impacted by type of material and straightness of the bars. The system is 12.5’ overall length and can accommodate material to a maximum length of 8.2’. We also recommend spindle liners with this item to maximize the support of the material as well as its quiet and safe operation.
|
FB10
|
1
|
FB-10 CNC hydrodynamic bar feed system. Material to 10 mm (.39”). Overall length of system is 12.5’, maximum bar length 8.2’. Does not include additional feed tubes. Dedicated to small part production of 10 mm or less. Will work with material to 3 mm in diameter depending on material and straightness of the bars.
|
$5,995.00
|
|
FB12
|
1
|
FB-12 CNC hydrodynamic bar feed system. Material to 12 mm or .47”. Overall length of system is 12.5’, maximum bar length 8.2’. Dedicated to small part production of 12 mm or less. Will work with material to 4 mm in diameter depending on material and straightness of the bars.
|
$5,995.00
|
|
FB26
|
1
|
FB-26 CNC hydrodynamic bar feed system. Material to 26 mm or 1.02”. Overall length of system is 12.5’, maximum bar length 8.2’. Feed tubes of 13 mm, 18 mm, 20 mm, and 26 mm available on request. Best option for the GT-5 model lathe.
|
$5,995.00
|
|
FT18
|
1
|
FT-18 CNC hydrodynamic bar feed system. Material to 18 mm or .70”. Overall length of system is 12.5’, maximum bar length 8.2’. This is a dedicated single bar unit able to handle bars from 10 mm to 18 mm.
|
$6,995.00
|
|
FT34
|
1
|
FT-34 CNC hydrodynamic bar feed system. Material to 34 mm or 1.33”. Overall length of system is 12.5’, maximum bar length 8.2’. Feed tubes of 18 mm, 26 mm and 34 mm available on request. Able to work with 10 mm to 34 mm diameter bars. Good selection for use with the GT-5 and GT-7 models.
|
$6,995.00
|
|
FT42
|
1
|
FT-42 CNC hydrodynamic bar feed system. Material to 42 mm or 1.65”. Overall length of system is 12.5’, maximum bar length 8.2’. Feed tubes of 18 mm, 26 mm, 34 mm, and 42 mm available on request. Good selection for use with the GT-10 lathe model.
|
$6,995.00
|
|
FT45
|
1
|
FT-45 CNC hydrodynamic bar feed system. Material to 45 mm or 1.77”. Overall length of system is 12.5’, maximum bar length 8.2’. Feed tubes of 26 mm, 34 mm, 42 mm and 45 mm available on request. Good selection with the GT-15 lathe model.
|
$6,995.00
|
Magazine Type Servo Controlled Bar Loader Systems:
|
MAGBar1200S
|
1
|
MagBar Feed 65LS is a servo driven bar feed for fixed headstock machines with the range of sizes 5 to 65 mm (.2–2.5") diameters, and 1200 mm lengths, 47" maximum lengths. High stability, high efficiency, and low noise unit. Applicable for high-speed lathes. High feeding accuracy. Turret colliding prevention function. Operates with touch screen. Standard with three pushers (of your choice) and unit mounted on linear rails so it will pull away from the lathe for easier service access to the machine. The interface is wired and tested at CNC New, Inc. prior to shipment if you purchase the bar feed and the lathe at the same time. The lathe will have a square plug and the bar feed will have a mating plug. The lathe will have jumpers in place so that lathe can run on its own if required. The interface will allow you to press either E-stop to stop both units. The interface will require you to load the first bar and then set to automatic and run all the bars in the magazine. FOB Santa Ana CA
|
$15,995.00
|
|
MAGBar1500S
|
1
|
MagBar Feed 65LS is a servo driven bar feed for fixed headstock machines with the range of sizes 5 to 65 mm (.2–2.5") diameters, and 1500 mm lengths, 59" maximum lengths. High stability, high efficiency, and low noise unit. Applicable for high-speed lathes. High feeding accuracy. Turret colliding prevention function. Operates with touch screen. Standard with three pushers (of your choice) and unit mounted on linear rails so it will pull away from lathe for easier service access to the machine. The interface is wired and tested at CNC New, Inc. prior to shipment if you purchase the bar feed and the lathe at the same time. The lathe will have a square plug and the bar feed will have a mating plug. The lathe will have jumpers in place so that lathe can run on its own if required. The interface will allow you to press either E-stop to stop both units. The interface will require you to load the first bar and then set to Automatic and run all the bars in the magazine. FOB Santa Ana CA
|
$16,995.00
|
|
MagBar-CF80
|
1
|
MagBar Feed CF-80 is a servo driven bar feed for fixed headstock machines with the range of sizes 6 to 80 mm (.3–3") diameters, and 1500 mm lengths, 59" maximum lengths. High stability, high efficiency, and low noise unit. Applicable for high-speed lathes.
|
$19,995.00
|
Magazine Type Hydrodynamic Bar Feeds:
|
BAR-UF326
|
1
|
Bar Feed UF326 is a servo driven bar feed for both sliding headstock and fixed headstock machines with the range of sizes 3 to 26 mm (.3 to 1") diameters, and feed lengths 1000–3200 mm (39" to 12.5') maximum lengths. High stability, high efficiency, and low noise unit. This unit is a one-piece fabricated machine body, which features maximum durability and stability. The system allows for quick and convenient replacement of bar channels. Roller type anti-vibration can be adjusted according to bar sizes. Magazine capacity q10 mm (22 pieces)
|
$15,995.00
|
|
BAR-UF432
|
1
|
Bar Feed UF-432 is a servo driven bar feed for both sliding headstock and fixed headstock machines with the range of sizes 4 to 42 mm (.04 to 1-3/8") diameters, and feed lengths 1000–3200 mm (39" to 12.5') maximum lengths. High stability, high efficiency and low noise unit. This unit is a one-piece fabricated machine body, which features maximum durability and stability. The system allows for quick and convenient replacement of bar channels. Roller type anti-vibration can be adjusted according to bar sizes. Magazine capacity q10 mm (21 pieces)
|
$17,995.00
|
|
BAR-UF542
|
1
|
Bar Feed UF-542 is a servo driven bar feed for both sliding headstock and fixed headstock machines with the range of sizes 5 to 42 mm (.5 to 1-5/8") diameters, and feed lengths 1000–3200 mm (39" to 12.5') maximum lengths. High stability, high efficiency, and low noise unit. This unit is a one-piece fabricated machine body, which features maximum durability and stability. The system allows for quick and convenient replacement of bar channels. Roller type anti-vibration can be adjusted according to bar sizes. Magazine capacity q10 mm (27 pieces)
|
$19,995.00
|
Other Machine Options & Considerations:
|
|
1
|
GSK RB08 6-Axis CNC Machine Loading & Unloading used for applications with CNC machines. Payload maximum of 8 kg or 17.6 pounds weight, 1,389 mm or 54" radius.
|
$29,995.00
|
|
|
1
|
ER-20 spindle mounted in the axial or radial direction driven by a 1kw, or 1.5 hp motor with rated torque of 3.2 Nm servo motor. Included with a matching AC servo driver to realize optimum servo performance. Number of spindles in any direction one, two, or three. Price is for one direction static tool only.
|
$5,995.00
|
|
|
1
|
The Y-Axis Module includes two axial and two radial live tool spindles. Programmable Y-Axis Travel 4", Heavy cutting capability including the ability to tap with live tool spindles. Spacing of spindles can be adjusted based on the part sizing requirements. Other spindle configurations available upon request.
|
Upon Request
|
|
|
1
|
Finished parts ejector, finish parts catcher, and finished parts conveyor
|
Upon Request
|
|
|
1
|
Parts Catcher System
|
$3,695.00
|
|
|
1
|
Chip Conveyor systems installed in the rear or the side of the machine. One slot for each spindle.
|
$3,495.00
|
|
|
1
|
Spindle programmable air blast and separate coolant blast to rinse collet seat.
|
$995.00
|
|
|
1
|
Foot Pedal Open/Close Chuck
|
$395.00
|
|
|
1
|
Additional M-Function w/Relay and Solenoid Valve
|
$595.00
|
|
|
1
|
Additional M-Function with Relay and Contactor
|
$595.00
|
|
|
1
|
Additional M-Function with Coolant Valve
|
$995.00
|
|
|
1
|
Addition M-Function with Relay
|
$395.00
|
|
|
1
|
Air input FLR
|
$795.00
|
|
|
1
|
NSK Air Live Tool Spindle Interface
|
$795.00
|
|
|
1
|
NSK Electric Live Tool Spindle Interface
|
$1,495.00
|
|
|
1
|
Caliper Brake System for working with power spindles.
|
$1,795.00
|
|
|
1
|
16 Additional M-Functions Outputs 16 Inputs
|
$1,495.00
|
|
|
1
|
Bar Feed Interface Based on MFG.
|
Upon Request
|
|
|
1
|
Spindle liners 1/8”, 3/16”, 1/4”, 5/16”, 3/8”, 7/16”, 1/2”, 5/8”, 9/16”, 3/4”, 13/16”, 7/8”, 15/16”, 1”, 1-1/16”, 1-1/8”, 1-3/16”, 1-1/4”, 1-5/16”, 1-3/8”
|
Upon Request
|
|
|
1
|
Automatic Tool Presetter, manual and automatic modes. User friendly
|
$3,995.00
|
|
|
1
|
Work Gauging Probe
|
$9,750.00
|
|
|
1
|
Roller Bearings Linear System for X & Z axis standard linear rails.
|
$4,495.00
|
|
|
1
|
Coolant Tank Oil Skimmer
|
$695.00
|
|
|
1
|
Auxiliary Coolant Filter System
|
$1,995.00
|
|
|
1
|
4-Station Coolant Manifold with Loc Line and Shut Off Valves
|
$795.00
|
|
|
1
|
2nd Coolant on/off for Coolant Fed Drills
|
$1,395.00
|
|
|
1
|
High-Pressure Coolant System, 300 psi (21) bars
|
$5,995.00
|
|
|
1
|
High-Pressure Coolant, 1000 psi (69 bar)
|
$7,995.00
|
|
|
1
|
Remote Hand Wheel
|
$795.00
|
|
|
1
|
Remote Hand Wheel Color LCD
|
$1,295.00
|
|
|
1
|
High-Intensity Lighting
|
$695.00
|
|
|
1
|
Rotary union for through Spindle Coolant
|
$2,995.00
|
|
|
1
|
Enclosure Exhaust System
|
$1,450.00
|
|
|
1
|
Internal High-Voltage Isolated Transformer for 380-480V operation
|
Upon Request
|
|
|
1
|
Export Packaging
|
$1,295.00
|
.jpeg)
